Leader in technological equipment since 1911



TECHNICAL CAPABILITIES

The main strong points of UNIO consist in the followings:
- A high-performed technical endowment in engineering and production
- 850 qualified employees and more than 80 engineers
- Cutting, forging, foundry, heat treatment, welding, mechanical processing, surface preparation
- Assembling and controlling activities in the same location on more than 18 ha surface

MATERIAL CUTTING - computer controlled


Oxi-gas machines

Carbon steel plates:
- Thickness (max.): 200 mm
- Length: 12000 mm
- Width: 2500 mm

Plasma machines

Stainless steel
- Thickness (max.): 20 mm
- Length: 12000 mm
- Width: 2500 mm

Sawing machines

Bars, tubes, pipes:
- Diameter (max.) : 400 mm
- Length: 12000 mm


MATERIAL PROCESSING


Material calandering

Three roll Calander, Steel Plates:
- Thickness (max.): 22 mm
- Width: 3000 mm
- Diameter (max): 6000 mm

Material bending

600 tons Bending machine
Steel Plates:
- Thickness (max.): 12 mm
- Width 4000 mm

Forging

Open die:
- Rings:up to 1200mm diameter
- Shafts up to Dia. 450mm
- Shafts up to length: 4000 mm


WELDING


Welders:

- International Welding Engineers: 3
- Authorized welders 50 (GL, SLV, TUV)
- Processes: 111, 135, 136–MIG, MAG

Certificates and authorizations:

- AD 2000- Merkblatt HP0, TRD 201
- ISO 3834-2 (TUV)
- DIN 18800-7:2002-09 Klasse E (SLV)
- Germanischer Lloyd Rules (GL)


MECHANICAL PROCESSING: TURNING


Vertical turning:

- Diameter: max. 5000 mm
- Height: max 2800 mm

Horizontal turning (CNC):

- Diameter: max. 2100 mm
- Lenght: max 8000 mm


MECHANICAL PROCESSING: MILLING AND BORING


Machining centers (CNC):

X: max 14000 mm;
Z: max 3800 mm;
Y: max 2500 mm


GEAR CUTTING AND GRINDING


Spur gear cutting machines:

- Diameter: max. 5000 mm
- Modul: max. 42 mm
- Precision class: 9-11

Spur gear grinding machines:

- Diameter: max. 1200 mm
- Modul: max. 24 mm
- Precision class: 4-5


HEAT TREATMENT


Treatment:

- Hardening, Annealing
- Induction Hardening

Stress relieving:

- Dimensions: 3700x3500x11000 mm


MECHANICAL ASSEMBLING


Outdor crane:

- Max capacity: 50 tons

Indoor crane:

- Max capacity: 2x32 tons


HYDRAULIC, ELECTRIC AND PNEUMATIC ASSEMBLING



SURFACE PROTECTION: SANDBLASTING, PAINTING, GALVANIZING, BROWNING